Implementing an automation or robotic system can fundamentally change the way your business or manufacturing operation functions, increasing efficiency and productivity. While automation systems come with a variety of benefits, the complex nature of these systems can make it difficult to implement them effectively.
Take the Time to Learn About How Automation Systems and Robotics Can Help
Learning about the various ways that automation systems can help will make it easier for you to optimize and customize a solution for your needs. Before you make a purchase, you’ll need to identify what exactly you want to automate and learn about the different options you have available.
To aid in your research process, we’ve compiled some of the most frequently asked questions regarding automation systems. Beginning your process with this information can give you the edge you need to identify your exact needs and find the system that’s best suited for your goals.
Q: What are automation systems?
A:
Automation systems, also referred to as robots or robotic systems, are devices that perform tasks without the need for human intervention. These systems are made up of an array of sensors, controls and processing devices, as well as mechanical arms and appendages.
Working together, the processing units and mechanical arms can move items, make repairs, inspect products, and perform many other complex functions.
Read more about how automation is shaping manufacturing here.
I’d Like to Learn More About OTC’s Robotic and Automation Systems
Q: What are the advantages of using automation systems and robotics in manufacturing?
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Working with a robot or an automation system provides a variety of benefits for your enterprise. One of the greatest benefits of an automation system compared to traditional labor is increased safety.
Due to high temperatures, heavy materials, and chemical exposure, many manufacturing facilities are hazardous environments. Allowing an automation system to perform the necessary tasks in these environments allows your employees to avoid danger, while focusing on tasks that are more suited for humans.
Additionally, as automation systems don’t require breaks or a salary to continue operating, they improve labor productivity while reducing production costs. These improvements also come with a reduction in waste and improved consistency of products. With robotics and automation in place, businesses can potentially see other benefits, including fewer errors, lower production costs, and increased efficiency.
Read the latest article from the OTC team on the benefits of robots and automation. Click here to learn more.
Q: What are the disadvantages of using automation systems in manufacturing?
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While there are many ways that an automation system can improve your manufacturing process, setting up one of these systems can be costly. While they pay for themselves over time, the upfront cost of these systems is one reason that companies may be hesitant about their adoption.
To mitigate the cost of this initial investment, we recommend that you work with an experienced team that can identify your exact needs and find you a cost-effective system that’s right for your operation.
Q: What is an industrial robot?
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An industrial robot is a type of automation system that mimics actions performed by a human. These robots, also known as articulated machines, perform human functions but with increased consistency and greater precision.
Q: How do I choose the right automation system?
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The process of finding the right automation system is unique for every operation. While working with automation professionals can help you find the right system, there are also some questions you should ask yourself as you consider your options.
Before choosing your system, you should identify your goals. What is the task or scope of work you want the system to manage? What is your payload capacity? Will you need to make any adjustments to operations or the internal workflow? You should also identify how much reach the system will need. It’s also worth considering whether you want to buy a new or refurbished system, as there are benefits and disadvantages for both options.
No matter the answers to these questions, it’s a good idea to work with an expert in automation. Purchasing a robot isn’t enough. You need the software and systems that support the robot. You need the expertise to implement it. Utilizing a partner with that expertise will save you both time and money, while boosting the overall efficiency of your investment.
Learn about common practices and strategies for implementing automation in manufacturing here.
Q: What steps should I take to implement an automation system?
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While every decision is different, key steps like budget analysis and making a requirement list are essential. Before you begin your search, identify what you need the system to do. After understanding your problems, you can begin researching different solutions and solution providers to see who can deliver on your requirements within the budget you set. Look for end-to-end, turnkey solutions to reduce potential problems or gaps in the system.
Once you have a foundational understanding of what your needs and options are, working with a qualified vendor can provide a smooth buying and installation process.
Q: What are the major types of automation systems?
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The major types of automation systems are material handling, assembly, and processing.
Material handling is the process of moving items from one location to another. When working with heavy and dangerous materials, automation systems can reduce the risk of injuries and mistakes.
Assembly systems put products together. They typically work with multiple parts and operate with programming instructions that tell the machine how to combine each part into a complex system.
Processing units perform functions that include welding, polishing, grinding, and painting. These systems can perform their function with a much higher degree of precision and consistency than a human could.
Q: What are the ideal applications for automation systems?
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While automation systems help in many different ways, they’re best suited for certain types of work. These systems are particularly helpful when performing highly repetitive tasks that require a high degree of precision.
Human workers suffer from fatigue and may not be able to perform these tasks for long hours, so relying on an automation system can prove useful. These systems are also excellent for performing tasks that involve dangerous or dirty conditions that are unfit for human workers.
Increasing worker safety using automation and robotics will also improve productivity. Learn more about this connection right here.
Q: How can I make sure my automation system and robotic implementation is successful?
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The transition from traditional manufacturing techniques to automation can be difficult. It requires an investment in time, money, and resources.
To ensure that this process is smooth, you should work with experts who understand how to work with these systems. Working with a team of experts from the beginning helps you find the right products for your company and makes installing these devices easy.
Also, look at running tests on the new systems in an enclosed and limited fashion first. For example, automate one line or workstation first. Measure the results and record best practices before rolling it out to other areas.
Q: What industries benefit the most from automation systems?
A:
While almost any industry can benefit from some type of automation, the type of automation and benefits will depend on the operations and needs of the business. Rather than focus on the industry, focus on the manufacturing needs. Look for activities that require repetitive motion or activity, or are dangerous, or are mistake prone due to human error. These are points that may benefit from an automation or robotic system.
See how robotics and automation enable smart manufacturing in this article by the OTC team.
Q: How will automation affect my employees?
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Automation provides your employees with more time to focus on jobs that are better suited for their skills. These systems can perform the most monotonous and back-breaking work in your facility, so they free up your employees to perform tasks that require human intervention.
Rather than replacing workers with robots, look at moving employees to higher-priority tasks. Retrain them with the skills you need, overcoming the labor shortage with the workers you already have and can trust.
Many manufacturers are already turning to automation to help overcome the labor shortage. Read OTC’s latest article on it here.
Q: How can I train my employees to use automation systems?
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Training your employees to operate these automation systems is part of the initial investment required to get these processes up and running. Proper training involves a mix of hands-on instruction in the facility and educational materials provided by the manufacturer.
Working closely with industry experts during this transition ensures that your employees have the proper training required to get the most out of your new system. If necessary, set up a few training sessions with these experts for key employees.
Q: Where can I buy an automation system?
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For an excellent choice of products and access to experienced professionals who can guide your journey, work with OTC’s custom assembly services. Our specialists help you identify your exact needs and can guide you to the products that would work best in your operation.
Unlike many companies, OTC offers an end-to-end, comprehensive, turnkey solution for robotics and automation. This includes the sensors, armatures, and system components necessary to see the full benefit of the automation. You’ll work with industry leaders that understand how to leverage the latest tools and technologies for measurable manufacturing benefits. That expertise takes the risk, worry, and questions out of implementing automation.
Learn How OTC Can Help
Investing in an automation system is an excellent choice for any operation. If you’re ready to buy a new system, or just want to learn more about the benefits of these machines, OTC can help. Our team has the skills and expertise required to identify your company’s needs and can provide a streamlined buying and installation process.
If you’re ready to take your manufacturing to the next level, contact OTC today to learn about all the ways we can help.
