OTC Insights Team
Established in 1963, OTC Industrial Technologies is one of the largest industrial distributors & service providers in the United States. We're committed to seeing industrial operations advance through expert technical solutions & unmatched support using our years of experience.
Compressed air is a vital element in manufacturing and process facilities. An inadequate supply of compressed air can lead to lost production time and increased costs. Therefore, selecting the correct compressed air supply for your needs is essential to ensure efficiency and reliability.
Industrial compressed air systems are different from commercial ones, and it's important to understand this distinction before making a purchase. This article will discuss the basics of industrial compressed air systems and how to choose the right one for your business.
What is Industrial Compressed Air?
Compressed air is used in a variety of manufacturing applications. It can be used to power tools, clean surfaces, and move materials. In addition, compressed air can be used to provide ventilation or cooling in process facilities.
When choosing an industrial compressed air system, it's vital to consider the specific needs of your facility. What volume of air do you need? What pressure do you need? What type of compressor will best meet your needs?
Understanding How Air Compressors Work
There are two types of compressors: positive displacement and dynamic.
Positive displacement compressors
These air compressors bring air into a chamber and then compress it. This type of compressor is best suited for applications that require a constant volume of air, such as powering pneumatic tools. Positive displacement compressors include:
- Rotary Screw Compressors: These large compressors build air pressure by using two internal rotors that spin in opposite directions. Rotary screw compressors are typically very large and easy to maintain if kept cool.
- Reciprocating Compressors: Using pistons (single or multiple) to create pressure, reciprocating compressors typically provide more power than rotary screw compressors, but aren’t built for continuous use.
Dynamic Compressors
Dynamic compressors use centrifugal force to draw air into the compressor. This type of compressor is best suited for applications that require variable volumes of air, such as moving materials. Dynamic compressors include:
- Axial Air Compressors: With a high-speed engine, axial air compressors are highly efficient, but expensive. They are typically used in aerospace engine applications.
- Centrifugal Air Compressors: Using a diffuser to slow and cool air through multi-phase compression. These compressors produce more energy with a smaller system. Due to the amount of energy they produce without the need for oil, they are used for demanding applications.
Industrial compressed air systems are designed to provide a consistent supply of clean, dry air. You should select a size and type of compressor that is appropriate for your needs. It should also include a filter to remove contaminants from the air.
Industrial air compressors and their air supply can be complex, so it's important to consult with an expert to ensure that your system's design matches your requirements.
How Industrial Air Supplies are Used
Industrial compressed air supplies are designed to provide a high volume of air at a consistent pressure. Industrial compressors also tend to be more expensive than their commercial counterparts. However, they offer many benefits that make them worth the investment.
For example, industrial compressors can save energy and money by operating at higher efficiency levels. They also provide a longer lifespan and require less maintenance.
Common Compressed Air Supply Mistakes to Avoid
One of the most common mistakes when choosing a compressed air system is selecting a unit that is too small. This can lead to lost production time and increased costs.
Another mistake is failing to maintain the system properly. Improper maintenance can lead to reduced efficiency and increased wear on parts. It's important analyze your needs and make a plan before purchasing a unit in order to ensure your system is sized correctly and that you have a maintenance schedule in place.
When it comes to industrial air supply, size matters too. A properly sized system will save you money and keep your facility running smoothly. Be sure to consult with an expert to ensure that your system is designed correctly so that you get the most out of your investment.
Speak with an Industrial Air Supply expert at OTC
Air compressors are an essential part of manufacturing.
When choosing an industrial compressed air system, it is important to consult with a knowledgeable supplier. They can help you select the right system for your needs and provide guidance on installation and maintenance. Purchasing an industrial compressed air system is a significant but critical investment. The right system will quickly pay for itself, and with proper care and maintenance, it can provide years of reliable service. Contact OTC today to speak to our air supply team about your needs.
